Digital Twin

AI-driven mesh generation from scanned or digitized data
Applied across the entire product lifecycle using intelligent automation
Morphs mesh to scan data with auto-alignment of geometric features
Generates midsurface and volume meshes with enhanced mesh quality

What Does Digital Twin Do?

The Efficient Digital Twin capability in MeshWorks enables automated, AI-driven mesh generation directly from digitized part and assembly data. By leveraging intelligent morphing technologies, this solution creates high-fidelity, defect-tolerant models that accelerate CAE workflows. Users benefit from faster parameterization, improved manufacturability, and optimized tooling performance – all within a seamless, fully automated process.

Manufacturing-Focused Design Optimization

Rapidly optimize parts, preforms, and tools for manufacturability and efficient assembly workflows.

Automated Deformation Compensation

Automatically correct for common tooling issues such as warpage and spring-back.

Instant AI-Powered Simulation

Apply AI-based simulation updates in real-time following parametric design change.

Intelligent Morphing Capabilities

Transform scanned part data into accurate digital models using AI-guided mesh morphing.

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Features of Digital Twin

Scan-to-Mesh Conversion

Converts digitized scan data into mesh-ready models using robust morphing tools.

Automated Feature Alignment

AI algorithms automatically align scanned geometry with nominal CAD or mesh models.

Midsurface and Solid Mesh Generation

Generates both midsurface and 3D volume meshes with precision for downstream analysis.

Mesh Quality Enhancement

Improves element quality and mesh fidelity, increasing simulation accuracy and reliability.

Nominal vs Actual Model Comparison

Enables direct comparison of scanned and nominal models to evaluate manufacturing deviations.

Deformation Compensation Tools

Adjusts FE models for anticipated warpage and spring-back in forming or tooling processes.

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DOE-Based Optimization Support

Integrates Design of Experiments (DOE) techniques for systematic part and tool improvement.

AI/ML Integration

Interfaces with MeshWorks’ AI/ML modules to enable predictive corrections and learning-based optimization.

Support for Assembly Components

Capable of handling entire assemblies in morphing workflows.

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MeshWorks Uniqueness

MeshWorks’ Efficient Digital Twin capability revolutionizes mesh generation by using AI-driven morphing to convert scanned or digitized data into simulation-ready models. It automates complex mesh transformations, compensates for manufacturing deviations, and significantly speeds up parameterization and optimization cycles. By automating and standardizing these processes, users can achieve up to 10x productivity gains while maintaining high levels of accuracy and design fidelity.